Maximum flexibility for long taping segments
Optimum handling is essential with long lines
and branches. For this reason, KABATEC
has developed the KTR 15 designed for wire
harness lengths from 1.5 meters onwards.
Very long, heavy wire harnesses can be conveniently
inserted into the machine from the front
or from the side thanks to the open winding
head. The open winding head also delivers
maximum flexibility when long wire harnesses
need to be taped with different types of tape.
The wire does not have to be threaded through
a closed winding head; it can simply be guided
through the open winding head, making the
process far more efficient. The process then
starts at exactly the right position. One advantage
which is particularly beneficial for the
production of trailer wire harnesses. These wire
harnesses are very long (up to 10 meters) and,
on the other hand, are required for both inside
Options tailored to customer wishes
Even more flexibility for individual options:
The KTR 15 is supplied with different applications
on customer request.
Faster production time
The optional tape end detection sensor ensures
smooth production processes: A sensor detects
when the tape roller needs to be replaced. The
process then starts at exactly the same position.
Twice as good:
Two problems, one solution? The optional
winding aid prevents unwanted twisting which
can occur on tapes with high pull-off forces.
The winding aid also produces flexible wire harnesses
which can be fitted easily into vehicles,
for example. Fitted with two additional rollers,
the winding aid also helps pulling off the tape.
It can be individually set to the tape’s strength.
The safety flaps protect both sides of the winding
area. The KTR 15 is available either with
or without side safety flaps. KABATEC recommends
using a positioning aid together with the
The optional positioning aid helps to effectively
reduce operator intervention. Once the wire has
been inserted, the roller pre-feed first moves
the positioning aid and then guides the wire
into the machine. This produces a taping with
clean overlaps which meet the highest quality
Ergonomics and user comfort:
The standing workstation can be adjusted
individually to each operator:
The optional frame can be varied in height from
1 to 1.5 meters.
High productivity – fast handling
– Two to three times faster winding speed compared to manual taping.
– Material savings of up to 25 percent compared to taping by hand.
– Long wire harnesses are inserted or added quickly and efficiently.
– Continuously variable speed control by foot pedal.
Best quality due to machine‑aided process
– The roller pre-feed is continuously adjustable and ensures consistent overlapping according to requirements.
– Consistent tape tension and guidance ensures wrinkle-free taping.
An entry-level machine for automated taping
– Compact and reliable high-quality machine with low maintenance costs.
– Easy to operate.
– Safety advantage: The safety flap in front of the winding area moves up automatically when the foot pedal is pressed. Once taping is complete, the flap opens again.
Technical data - The KTR 15 at a glance
Application Taping of simple or pre-fixed and long wire harnesses with a low number of branches
Adhesive tape and wire harness data
Wire harness diameter < 20 mm (optional: < 40 mm)
Max. winding length Limited by tape length
Adhesive tape materials A wide range of automotive and industrial tapes
(optional: double taping with non-adhesive aluminum tape)
Tape width 9 – 19 mm (on request < 25 mm)
Tape roller core diameter (standard) 1.5" and 3"
Maximum tape roller outer diameter Max. 180 mm
Winding head rotational speed 100 – 1000 rpm, speed control continuously via foot pedal incl. winding head positioning
Pre-feed type Roller pre-feed
Pre-feed 0 – 70 mm/U, continuously adjustable
Tape end detection Optional (with optical sensor)
Electric connection L/N/PE 210 – 240V AC/50 – 60Hz +-10%
(optional: L/N/PE 100 – 120V AC/50 – 60Hz +-10%)
Pre-fuse 16 A (optional 15 A)
Connected load 1200 W
Control voltage 24 V DC
Operating pressure 6 bar (0.6 Mpa / 87 psi)
Dimensions (H×W×D) 645 × 687 × 792 mm
Weight 190 kg
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